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FRAC WATER HEATING

Frac Water Heating Equipment Built For The Wellsite

The Emperor flameless induction unit heats frac water on demand, with no open flame on location and no pre-heat wait. It suits frac and well-servicing crews who need hot water fast at the wellsite, with capacity that scales by adding modules.

Delivery is available anywhere in the continental US.

Industrial heating equipment and support for oil and gas operations.
Specs And Safeguards

Inside The Emperor Frac Water Heating Setup

The Emperor unit brings induction heating, instrumented safety shut-downs and remote monitoring to frac water heating. It is built to run alongside a crew through a full job, with capacity added one module at a time as flow needs grow.

A Miller induction heater and VFD-driven 4-inch AMT pump heat and move the water, while Endress+Hauser instruments watch temperature, pressure and flow and trigger an automatic shut-down outside set limits. The unit ships trailer-mounted as standard, with skid or truck mounting available on request.

What Comes With Every Unit

  • Miller induction heaters paired with a variable-speed 4-inch AMT pump
  • Heat exchanger hydro tested to 5,000 PSI, with components rated to 6,000 PSI
  • On-demand temperature output from 50 to 350 F
  • Modular capacity from 5 BPM per module up to 20 BPM with four modules in parallel
  • Endress+Hauser temperature, pressure and flow instruments with automatic safety shut-downs
  • Operator training on running, maintenance and safety comes with every unit

Built For Frac And Well-Servicing Crews

This service suits frac and well-servicing crews that need on-demand hot water without an open flame on site. It is not the right fit for a location without trailer access, where a skid or truck-mounted build is the better option.

Frac Water Heating Inquiries

Talk To Us About Frac Water Heating

Tell us about your frac water heating job: location, flow rate needed and timeline. We size the right Emperor configuration, confirm lead time and get back to you with next steps during business hours.

A real person reviews every inquiry and replies during business hours.

Start Your Frac Water Heating Enquiry

Send us your flow rate, temperature range and site location. We'll match an Emperor configuration to your frac water heating job and follow up directly within the day to confirm scope and scheduling.

Frac Water Heating Coverage

Where We Heat Frac Water

We heat frac water for crews across the Permian Basin, the Eagle Ford and the Bakken. Find your basin among the towns listed below, and if your site isn't named, call us to confirm coverage there.

Midland Odessa Andrews Pecos San Antonio Cotulla Laredo Three Rivers Williston Dickinson Minot Watford City

This list shows our primary frac water heating hubs, not every town we reach. We deliver and support equipment nationwide across the continental US, including locations well beyond those named here.

Call to Discuss Your Site
Frac water heating questions

No Open Flame Near Your Frac Site

Heating frac water next to active wellheads makes an open flame a real concern on location. The Emperor unit heats through induction, not combustion, so there is no burner, no pilot light and no flame on site at any point in the heating process.

Is there an open flame anywhere near the water being heated?

No. The Emperor unit heats frac water through flameless induction, so there is no burner and no open flame on location at any point. Heat is generated electrically inside the unit, with automatic shut-downs from the onboard temperature, pressure and flow instruments if anything moves outside range.

How much flow can one unit actually put out?

Each module handles 5 BPM, and up to four modules run in parallel for 20 BPM total from one setup. Rated output runs from an estimated 23 GPM at 6,222 PSI up to 138 GPM at 1,742 PSI, so capacity scales with the job instead of requiring a different unit.

Is the unit rated to handle high-pressure frac water lines?

Yes. The heat exchanger is hydro tested to 5,000 PSI and the high-pressure components are rated to 6,000 PSI. Emergency shutoffs sit on all four sides of the unit for a fast manual stop if the crew needs one.

What happens if the temperature or pressure goes out of range?

The control box is watertight stainless rated Class 1 Div 1, and Endress+Hauser instruments monitor temperature, pressure and flow with automatic safety shut-downs built in. Two 30 lb dry chemical fire extinguishers and 50 ft of 3-inch suction hose ship with every unit as standard.

Can the crew run the unit without standing beside it?

Yes. The Emperor unit can be controlled remotely from a tablet or phone, covering running status, flow, temperature, input pressure and heat level. A communication upgrade with a satellite or cellular module extends that same telemetry to a remote office or dispatch.

A quote by email can sit for days while a crew waits on a unit. Call Induction Boilers directly and a field manager can confirm specs, lead time and mounting options on the same call, with no back-and-forth required.

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