Oil & Gas Solutions
Purpose-Built Equipment for Drilling, Production & Well Servicing
Serving the Energy Sector
The Emperor hot oil unit is engineered specifically for the demanding requirements of oil and gas operations, delivering reliable performance in the harshest conditions.
Oil & Gas Extraction
High-pressure fluid heating for drilling operations requiring consistent temperature control and rapid response times.
- Variable flow rates for different well conditions
- Flameless induction heating for safety
- Large fuel tank for extended use
- Remote monitoring capabilities
Frac Water Heating
High-capacity systems for hydraulic fracturing operations with instant heat-up capability.
- No pre-heating required
- Immediate operational readiness
- Consistent temperature delivery
- Modular design allows for up to 20 BPM
Well Servicing
Mobile solutions perfect for well maintenance, workover, and completion operations.
- Truck and trailer-mounted portability
- Multiple pressure/flow configurations
- Easy setup and operation
- Comprehensive instrumentation
Safety-First Design
In hazardous environments, safety isn't optional - it's essential. The Emperor unit incorporates multiple layers of protection.
No Open Flames
Induction heating technology eliminates fire hazards associated with traditional burner systems, dramatically reducing risk in volatile work environments.
Multiple Shutdowns
Endress+Hauser high/low temperature and pressure gauges with automatic safety shut-down protect equipment and personnel.
Every Componet is Explosion Proof
All valves, sensors, motors, and control panels are rated explosion proof or higher to ensure maximum safety in hazardous work environments up to Class 1 Div 1.
Temperature Monitoring
Output temperature monitoring system maintains safe operating temperatures with instant feedback on tablet or app.
Pressure Relief
1" pressure relief valve pre-set at 5,000 PSI protects system integrity (higher settings available), keeping your employees safe and focused on the job.
Fire Protection
Two 30 lb. dry chemical fire extinguishers mounted in unit as standard safety equipment.
Technical Advantages for Oil & Gas
🔌 Power & Performance
- Tier-4 Engine: Environmentally compliant 100 kW generator provides reliable power for demanding operations
- Induction Heating: Miller-supplied induction heaters deliver efficient, consistent heat without combustion
- Variable Speed Control: VFD-controlled 4" AMT pump adjusts to operational requirements
- Instant Heat: Copper coil system requires no pre-heating - operational immediately
💪 Durability & Construction
- Heavy-Duty Build: 1/4" floor plate with non-slip coating withstands harsh field conditions
- High-Pressure Rated: All components rated to 6,000 PSI; heat exchanger hydro tested to 5,000 PSI unless otherwise requested
- Quality Materials: Schedule 80/160 SA-106 seamless pipe throughout system
- Weather Protection: Enclosed trailer for complete weather protection
Performance You Can Count On
Field-Proven Performance
The Emperor unit delivers consistent results across a range of operating conditions:
| Flow Rate | Discharge Pressure | Typical Application |
|---|---|---|
| 23 GPM | 6,222 PSI | High-pressure well servicing |
| 46 GPM | 5,226 PSI | Standard drilling operations |
| 92 GPM | 2,613 PSI | Frac water heating |
| 115 GPM | 2,090 PSI | High-volume applications |
| 138 GPM | 1,742 PSI | Maximum flow operations |
Operational Benefits
📱 Remote Control
Manage from mobile phone, tablet, or manual operation. Monitor all critical parameters in real-time from safe distance.
⚡ Rapid Deployment
Truck or trailer-mounted design allows quick transport and setup. No pre-heating means you're operational immediately upon arrival.
🔧 Easy Maintenance
Hammer unions for quick access during maintenance. Components protected inside unit with easy service access.
📊 Smart Technology
Endress+Hauser temperature, pressure, and flow monitoring sensors for immediate and easy management of your system.
🌡️ Temperature Precision
Inlet and outlet temperature gauges ensure precise temperature control for your specific application requirements.
💼 Complete Package
50' suction hose, fire extinguishers, and all necessary connections included. Ready to work out of the box.
Upgrade Your Oil & Gas Operations
Contact us to discuss how the Emperor hot oil unit can improve safety and efficiency on your site.