Apollo Hot Oil Unit

Revolutionary flameless water heating technology for oil & gas operations

Apollo Edition Hot Oil Unit
FLAGSHIP PRODUCT

Apollo Edition

The Apollo Edition represents the next generation of hot oil units, combining safety, efficiency, and cutting-edge technology in a skid, trailer, or truck-mounted package.

No Open Flames
50°-350° On Demand
5 BPM

No Pre-Heating
5,000 PSI Tested
Remote Control

All units are built on a trailer unless otherwise requested at time of purchase, featuring 1/4" floor plate with coated non-slip surface for maximum safety. Built in storage bins for hoses and fittings inside all trailers. Engineered with sufficient service access for maintenance and repair operations.

Performance You Can Count On

5,000
PSI Hydro Tested
5
BPM Per Module
50°-350°
On Demand Temperature
1st
Flame-Free Thermal Technology

Automatically Regulated Output Based on Defined Operating Criteria

Industry-first automated fluid management system delivers consistent, safe heating performance tailored to your specific application.

📋

Smart Control System

Upon startup, the Apollo prompts operators to input their heating parameters:

  • Target flow rate
  • Desired temperature
  • Operating pressure
  • Fluid type being heated
⚙️

Automatic Configuration

Based on the fluid type selected, the system automatically configures all operating parameters to:

  • Prevent hazardous conditions
  • Eliminate explosion risks
  • Optimize heating efficiency
  • Ensure safe operating limits

Consistent Performance

Delivers repeatable, predictable results every time:

  • Eliminates operator guesswork
  • Maintains precise specifications
  • Reduces human error
  • Industry-first technology

🔬 Fluid-Specific Safety Protocols

The Apollo's intelligent system recognizes the thermal properties and safety requirements of different fluids, automatically adjusting operational parameters to prevent dangerous conditions. This level of automation and safety simply doesn't exist in any other hot oil unit on the market today.

📱 Advanced Control System

The Apollo's control unit can be managed from multiple platforms, giving you complete flexibility in the field.

💻

Tablet

Full-featured control interface optimized for tablet displays

📱

Mobile Phone

Monitor and control from your smartphone anywhere on site

Well Servicing Performance Rating*

Flow Rate (GPM) Discharge Pressure (PSI)
23 6,222
46 5,226
92 2,613
115 2,090
138 1,742
*estimated

Technical Specifications

🔌 Electrical Features

  • Generator: Tier-4 Engine with 100 kW generator
  • Heating System: Induction heaters supplied by Miller
  • Safety: Automatic shutoff if machine is not working
  • Startup: No pre-heating needed
  • Storage: Toolbox mounted on each side of interior of trailer

🔥 Heat Exchanger

  • Manifolds: Reduce 3" pipe to heated pipe dimensions
  • Pipe: Sch 160 pipe insulated with ceramic fiber insulation
  • Coils: Copper coils protected by heat shields
  • Flow: Single pass assembly
  • Testing: Hydro tested to 5,000 PSI

🏗️ Burner Chamber Construction

  • Walls: 1/4" outer walls
  • Temperature Control: Monitoring system maintains exterior of box at room temperature
  • Access: Inspection door on front side

🎛️ Control Panel

  • Enclosure: Watertight stainless steel control box with Class 1 Div 1 rating
  • Power: 24V, 110V, 480 3-phase
  • Temperature Monitoring: Endress+Hauser High/Low temperature gauge with safety shut-down
  • Pressure Monitoring: Endress+Hauser High/Low pressure gauge with safety shut-down
  • Flow Meter: Endress+Hauser Flow Meter
  • Discharge Gauge: 7,500 lb. discharge pressure gauge
  • Temperature Gauges: Input, output, and boiler temperature control sensors
  • Controls: Regulate flow, temperature and pressure
  • Night Operation: Panel lights mounted inside control box and unit
  • Labeling: All instruments, switches, and controls clearly labeled

💧 Feed Pump

  • Pump: 4" AMT Pump
  • Speed Control: Variable speed controlled internally by variable frequeny drive (VFD)
  • Motor: Electric motor driven, explosion proof, Class 1 Div 2
  • Protection: Centrifugal pump mounted inside trailer to protect from weather
  • Maintenance: Easy access for maintenance
  • Fluid Checks: Easily accessible

🔧 3" Water Operating System

  • Pipe: Schedule 80 SA-106 Seamless Pipe and Fittings
  • Valves: 3" Seamless valves rated to 6000 PSI
  • Unions: 3" Hammer unions rated to 6,000 PSI (for easy access during maintenance)

⚙️ High Pressure Manifolds

  • Pipe: Schedule 160 SA-106 seamless heated pipe
  • Block: Stainless block CNC fitted, rated to 6,000 PSI
  • Check Valve: 3" Input/Output check valve with high temperature seals
  • Relief Valve: 1" Pressure relief valve (Pre-set at 5,000 psi., higher available upon request)
  • Ball Valves: Three 6,000 psi. ball valves with high temperature seals

🛡️ Comprehensive Safety Systems

  • Generator Auto Shutoff: Automatic shutdown protection for runaway engine conditions, exceeded voltage power, or electrical shorts
  • Miller Machine Shutoff: Automatic shutoff of induction heating system for any operation outside preset specifications
  • Apollo System Auto Shutoff: Master system shutdown for any parameter not in compliance with preset safety settings
  • Emergency Manual Shutoffs: Dedicated emergency shutoff controls located on all 4 sides of the unit for immediate operator access
  • Over-Pressurization Protection: Automatic shutdown when system pressure exceeds safe operating limits, with auto exhaust
  • Over-Temperature Protection: Automatic shutdown when operating temperature exceeds preset thresholds
  • Over-Flow Protection: Automatic shutdown when flow rate exceeds safe operating parameters

📦 Additional Equipment

  • 50' of 3" Suction hose with camlock connections
  • Two 48" locking toolboxes on internal sides of unit
  • One toolbox mounted between tow hitch and unit
  • Two 30 lb. dry chemical fire extinguisher mounted at front and rear of unit
  • Internal pipe system powder coated blue/red for cold/hot lines

Request Apollo Specifications

Contact us for detailed pricing, custom configurations, and delivery timelines.